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Wire Contrast Measurement Standards
Wire contrast, the contrast of marked characters on wires, has been a critical issue for the military and aircraft industry since the UV-laser marking technology was introduced a decade ago. Accurate measurement of wire contrast is critical for accepting wires used in military and commercial jets. Wires having contrast values of 60% or higher are recommended by the industrial standard (SAE ARP 5607). While many of the laser-marked wires are near this borderline, it is noted that the 10% to 20% variations of measurement results (in different laboratories or with different instruments) are too large. The Navy and a committee on Wire and Cables in the Society Automotive Engineers (SAE AE-8D) raised this issue. Until recently, neither national standards nor independent calibration facilities have been available to investigate the measurement problems for wire contrast. PL's Optical Technology Division has developed a reference instrument for measuring wire contrast. From characterizations of the instrument and corrections applied, the uncertainty of measurement is determined to be within 2% (expanded uncertainty with k=2) for wires in typical range of color and size. A new NIST calibration service is being established for reference standard wires and for contrast measuring instruments.

Reference instrument for measuring wire contrast
Reference instrument for measuring wire contrast
Typical wires with Laser Markings
Typical wires with Laser Markings


For technical information or questions, contact:
Yoshi Ohno
Phone: (301)-975-2321
Fax: (301)-840-8551
Email: ohno@nist.gov

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Online: November 2002